Atlas Copco 2901200616 Kit Motor Overhaul

When maintaining peak operational efficiency in industrial air compressors, compromising on component quality is never an option. Consequently, selecting factory-authentic maintenance parts directly impacts your facility’s uptime and long-term machinery health. Standardized under the rigid quality controls of Atlas Copco, the Genuine Kit Motor Overhaul (Part Number: 2901200616) provides a highly specialized, all-in-one solution engineered specifically for heavy-duty variable speed drive motor servicing. By utilizing original equipment components, this preventive maintenance kit ensures that your compression system consistently restores its optimal factory performance after every major service interval. Furthermore, implementing genuine parts safeguards internal sub-systems against unexpected mechanical stress and premature wear. To help procurement managers and service engineers verify logistics and physical criteria, the following section outlines the essential technical and logistical parameters directly from the official tracking system. Contents1 Technical Specifications & Logistics Data2 Comprehensive Components Checklist: What’s Inside the Kit?3 Key Design Features & Engineering Highlights3.1 1. Precision Bearing & Dynamic Balancing Support3.2 2. Advanced Elastomer Sealing Technology3.3 3. One-Time Heavy-Duty Structural Fastening4 Targeted Applications & Maintenance Scenarios4.1 Compatible Compressor Models4.2 Typical Maintenance Scenarios5 The Strategic Benefits of Choosing Genuine Factory Parts6 Best Practices for Motor Overhaul & Maintenance7 FAQ7.1 Q1: What is the primary purpose of the Atlas Copco 2901200616 kit?7.2 Q2: Does this overhaul package contain original factory parts?7.3 Q3: Can our facility use this specific kit for an Atlas Copco GA15 VSD compressor?7.4 Q4: Why does the kit integrate a wave spring alongside the core ball bearing?7.5 Q5: Why should we avoid mixing these components with alternative third-party parts?7.6 Q6: How can our procurement department request current availability and a formal quotation?8 Conclusion9 More Compatible Service Kits10 Inquiry Now Technical Specifications & Logistics Data Every genuine service kit undergoes strict quality testing before leaving the factory. Therefore, the physical specifications remain completely consistent across official production batches. As detailed in the comprehensive database below, the package maintains a compact footprint while delivering high-caliber industrial utility. Specification Item Official Standard Data Product Name (EN) Genuine KIT MOTOR OVERHAUL Part Number 2901200616 (also referenced as 2901-2006-16 or 2901 2006 16) Country of Origin Belgium (BE) Package Length 100 mm Package Width 100 mm to 115 mm (subject to slight batch packaging variations) Package Height 30 mm Net / Gross Weight Approx. 230 g to 246 g In addition to the logistical data mentioned above, the intrinsic value of this kit lies within its precisely curated contents, which eliminate the need for sourcing individual hardware pieces separately. Atlas Copco 2901200616 Kit Motor Overhaul (1) Comprehensive Components Checklist: What’s Inside the Kit? In order to eliminate the risk of missing critical seals or retaining hardware during a complete motor teardown, Atlas Copco integrates all mandatory wear items into this single, cohesive package. Specifically, the factory-certified component manifest contains the following ten essential elements: High-Precision Ball Bearing (Qty: 1): Stabilizes the main motor shaft and reduces rotational friction under high-velocity VSD loads. Engineered Wave Spring (Qty: 1): Applies consistent axial pre-load to the ball bearing, thereby eliminating operational vibration and mitigating shaft axial play. Heavy-Duty Gasket (Qty: 1): Seals the primary mating surfaces of the motor housing to block external airborne particulates. Large-Diameter O-Ring 153.5X1.6 (Qty: 2): Provides critical high-pressure containment along the main outer diameter of the motor end-shield assembly. Medium O-Ring 67X3 (Qty: 2): Seals intermediate fluid channels and structural connection points securely. Standard O-Ring 40X2 (Qty: 1): Prevents internal lubricant migration between adjoining mechanical interfaces. Standard O-Ring 38X2 (Qty: 1): Seals dedicated conduit or localized access ports within the motor framework. Regular O-Rings (Qty: 2): Serve as auxiliary fluid barriers to ensure comprehensive environmental isolation. Secure Lock Nuts M8 (Qty: 6): Fasten critical structural joints permanently, maintaining high clamping force despite continuous vibration. Integrated Kit Rebuild O-Ring/Bearing (Qty: 1): Consolidates sub-assembly sub-components to ensure standard industrial alignment. Because each part serves a dedicated mechanical purpose, engineers must replace all included components simultaneously during the overhaul procedure to guarantee a complete system refresh. Key Design Features & Engineering Highlights The engineering sophistication of the Atlas Copco 2901200616 kit extends far beyond simple parts replacement. Specifically, the interaction between the individual components plays a vital role in protecting your compressor’s internal environment. 1. Precision Bearing & Dynamic Balancing Support The high-precision ball bearing and the engineered wave spring operate as a synchronized dynamic system. During operation, the wave spring applies a continuous, calculated axial force against the bearing race. As a result, this constant pre-load minimizes shaft deflection and dampens harmonic vibrations when the VSD motor transitions rapidly through various rotational speeds. Consequently, this mechanical synergy protects the motor windings from micro-shocks and significantly extends the service life of the rotor assembly. 2. Advanced Elastomer Sealing Technology Industrial screw compressors expose sealing components to harsh thermal environments and chemically aggressive synthetic lubricants. To counteract these conditions, Atlas Copco manufactures all O-rings and gaskets within this kit from high-grade fluorocarbon elastomers or specialized synthetic rubbers. Because of this premium material selection, the seals maintain excellent elasticity and chemical resistance over thousands of running hours. Moreover, they prevent synthetic rotor oil from leaking into the dry electrical compartments of the motor, thereby eliminating insulation breakdown risks. 3. One-Time Heavy-Duty Structural Fastening Continuous industrial operation generates steady harmonic frequencies that can cause standard industrial hardware to back out. For this reason, the kit includes six specialized M8 lock nuts featuring vibration-resistant locking elements. Once tightened to specification, these nuts maintain exact torque parameters indefinitely. In addition, replacing old hardware with these fresh, factory-certified fasteners ensures that the structural integrity of the motor housing remains perfectly intact under severe load variations. Atlas Copco 2901200616 Kit Motor Overhaul (2) Targeted Applications & Maintenance Scenarios Identifying the exact equipment matching parameters ensures that your facility achieves a seamless service turnaround without unexpected shipping delays or operational mismatches. Compatible Compressor Models This genuine overhaul kit supports Atlas Copco oil-injected screw compressors, focusing predominantly on high-efficiency variable speed drive units. Specifically, the kit provides essential service coverage for the following classifications: Primary Matching Unit: The Atlas Copco GA15 VSD compressor series. Extended Coverage: Selected compressor models within the mid-range GA VSD permanent magnet motor product line. However, because factory configurations may evolve based on production years, we highly recommend verifying your compressor’s unique serial number with our technical database before finalizing your maintenance protocol. Typical Maintenance Scenarios Facilities generally introduce the 2901200616 maintenance kit during two primary operational workflows: Preventive Maintenance Cycles: Deploying the kit when the machine reaches factory-recommended running hour limits to prevent component breakdown before it occurs. Corrective Service Interventions: Implementing a total rebuild when physical inspections reveal elevated bearing temperatures, audible humming noises, shaft vibration, or visible oil weeping around the motor end-caps. The Strategic Benefits of Choosing Genuine Factory Parts Opting for authentic components represents a strategic business decision that optimizes the total cost of ownership (TCO) of your compressed air infrastructure. In particular, three core advantages distinguish these parts from third-party alternatives: First, you obtain absolute dimensional accuracy. Every component in the 2901200616 kit adheres to the exact tolerances of the original engineering blueprints. Consequently, maintenance teams avoid the installation difficulties, structural binding, or premature seal failures commonly caused by non-standard alternative parts. Second, you achieve complete risk mitigation. Sourcing a consolidated factory kit ensures that your technicians have every necessary gasket, O-ring, and lock nut on-hand before they deconstruct the motor. Therefore, this approach eliminates extended production downtime caused by missing a single secondary seal mid-way through a rebuild. Third, you preserve total equipment protection. Installing original parts maintains the valid warranty status of the overarching compressor system and ensures compliance with global industrial safety standards. As a direct result, your facility protects its capital investment and secures steady operational continuity. Best Practices for Motor Overhaul & Maintenance Successfully executing a professional motor overhaul requires adherence to rigid industrial engineering protocols. To achieve the best long-term outcomes, plant operators should observe the following guidelines: Utilize Qualified Personnel: Ensure that only certified electromechanical technicians handle the teardown and reassembly of variable speed drive systems. Perform Complete Replacements: Always replace every single O-ring and lock nut included in the package, even if the discarded parts look operational. Crucially, reusing old elastomeric seals invites immediate leakage risks due to compression set. Observe Precise Torque Limits: Tighten the six M8 lock nuts according to official technical manuals to prevent housing distortion. Maintain Pristine Cleanliness: Unpack the bearings and seals only when ready for immediate installation, thereby preventing ambient dust contamination from entering the lubricated tracks. FAQ Q1: What is the primary purpose of the Atlas Copco 2901200616 kit? Essentially, this kit provides a complete set of factory-matched internal wear parts required to service and overhaul the electric motor of selected screw compressors. By replacing the bearing, wave spring, and related sealing elements together, the kit restores the motor to factory-baseline operating efficiency. Q2: Does this overhaul package contain original factory parts? Yes, absolutely. This product comprises 100% genuine parts sourced directly from Belgium (BE). Therefore, every single item fulfills the exact material composition and engineering standards established by the original equipment producer. We strictly maintain a factory-authentic inventory to protect your heavy machinery. Q3: Can our facility use this specific kit for an Atlas Copco GA15 VSD compressor? Yes, this represents the ideal application. The 2901200616 kit is designed specifically to support the permanent magnet VSD motors utilized within the GA15 VSD series. Nevertheless, we always advise confirming your exact machine serial number with our team prior to ordering to ensure perfect compatibility. Q4: Why does the kit integrate a wave spring alongside the core ball bearing? The wave spring provides a crucial mechanical pre-load directly against the ball bearing assembly. Without this continuous force, the rapid speed variations characteristic of VSD operations would induce axial shaft sliding, which accelerates internal friction. Consequently, the wave spring stabilizes the entire rotating assembly and lowers noise emissions. Q5: Why should we avoid mixing these components with alternative third-party parts? Because third-party alternatives rarely replicate exact elastomeric chemical resistances or exact micro-millimeter dimensional tolerances, mixing components poses a severe risk. As a result, using non-original parts frequently leads to fluid leakage, advanced bearing fatigue, and unexpected emergency factory shutdowns. Q6: How can our procurement department request current availability and a formal quotation? Since logistical timelines and global warehouse stock levels vary by region, we do not list static figures online. Instead, we invite you to communicate directly with our dedicated commercial engineering desk. Upon receiving your request, our team will generate a comprehensive, formal quotation tailored to your specific logistics framework within 24 business hours. Atlas Copco 2901200616 Kit Motor Overhaul (3) Conclusion In summary, the Genuine Atlas Copco 2901200616 Motor Overhaul Kit represents an essential asset for maintaining the high efficiency of your variable speed drive compression systems. From the robust high-precision ball bearing to the high-grade fluorocarbon O-rings, every single component inside this package works in harmony to prevent downtime, reduce mechanical wear, and maintain absolute structural reliability. By committing to factory-authentic maintenance parts, your company ensures long-term operational peace of mind and guards against costly equipment failures. Protect your long-term infrastructure today. Contact our technical sales office immediately to request your custom quotation, verify current stock levels, and secure the necessary components for your upcoming preventive maintenance cycle. More Compatible Service Kits To support your complete plant maintenance strategies, we offer an extensive inventory of genuine Atlas Copco service kits. Please refer to our product catalog or contact our sales team to cross-reference additional compatible models for your equipment fleet.   Part Number Part Name Part-Number 6219029100 KIT JOINTS FLEXIBLE RLR 40 A 6219-0291-00 6219029500 AIR FILTER ELEMENT KIT 6219-0295-00 6219029600 AIR FILTER KIT 6219-0296-00 6219029700 VALVE PLATE KIT 6219-0297-00 6219030100 PISTON RING KIT 250 6219-0301-00 6219030700 KIT JOINTS DNX 250 A 295 6219-0307-00 6219032500 KIT JOINTS C77 6219-0325-00 6219032700 KIT JOINTS C106 6219-0327-00 6219033200 KIT LIAISON SORTIE AIR 40 A 75 6219-0332-00 6219033300 KIT CEM 6219-0333-00 6219033600 KIT RECUPERATION ENERGIE 40 A 6219-0336-00 6219033800 KIT RECH. D HUILE 40 A 75M6 6219-0338-00 6219034600 KIT SEPARATEUR CENTRIFUGE 50G6 6219-0346-00 6219035600 KIT PLAQUE A CLAPET DNX 2100 6219-0356-00 6219035800 KIT SEGMENTS DNX 2100 6219-0358-00 6219037200 KIT PLAQUE CLAPET DNX3100/3200 6219-0372-00 6219037400 KIT SEGMENTS DNX 3100/3200 6219-0374-00 6219037600 KIT JOINTS DNX 3100/3200 6219-0376-00 6219038600 KIT TUBE CHARGE DNX 3200 6219-0386-00 6219039300 KIT PRESSOSTAT DEMAR ETOILE 6219-0393-00 6219039700 KIT PLAQUE A CLAPET DNX 4200 A 6219-0397-00 6219039900 KIT SEGMENT DNX 4200/4300A 6219-0399-00 6219040200 KIT JOINTS DNX 4200/4300A 6219-0402-00 6219040700 KIT PISTONS DNX 4200/4300A 6219-0407-00 6219041000 KIT FILTRE DNX 4300B 5300/5500 6219-0410-00 6219041100 KIT PLAQUE A CLAPET DNX 4300B 6219-0411-00 6219041195 KIT PLAQUE A CLAPET AC55 AC40T 6219-0411-95 6219041300 KIT SEGMENT BP/HP 4300B 5300/ 6219-0413-00 6219041395 KIT SEGMENT BP/HP AC55 AC 40T 6219-0413-95 6219041495 KIT SEGMENT AC55 AC40T 300T 6219-0414-95 6219041995 KIT BIELLE PISTON AC55 AC40T 6219-0419-95 6219042000 KIT CARTER DNX 4300B 5300/5500 6219-0420-00 6219042300 KIT JOINT DNX 4300B 5300/5500 6219-0423-00 Inquiry Now Contact Form DemoΔ Your NameLast NameYour EmailCountrySelect CountryAfghanistanAland IslandsAlbaniaAlgeriaAmerican SamoaAndorraAngolaAnguillaAntarcticaAntigua and BarbudaArgentinaArmeniaArubaAustraliaAustriaAzerbaijanBahamasBahrainBangladeshBarbadosBelarusBelgiumBelizeBeninBermudaBhutanBoliviaBonaire, Saint Eustatius and SabaBosnia and HerzegovinaBotswanaBouvet IslandBrazilBritish Indian Ocean TerritoryBritish Virgin IslandsBruneiBulgariaBurkina FasoBurundiCabo VerdeCambodiaCameroonCanadaCayman IslandsCentral African RepublicChadChileChinaChristmas IslandCocos (Keeling) IslandsColombiaComorosCook IslandsCosta RicaCroatiaCubaCuraçaoCyprusCzech RepublicDemocratic Republic of the Congo (Kinshasa)DenmarkDjiboutiDominicaDominican RepublicEcuadorEgyptEl SalvadorEquatorial GuineaEritreaEstoniaEswatiniEthiopiaFalkland IslandsFaroe IslandsFijiFinlandFranceFrench GuianaFrench PolynesiaFrench Southern TerritoriesGabonGambiaGeorgiaGermanyGhanaGibraltarGreeceGreenlandGrenadaGuadeloupeGuamGuatemalaGuernseyGuineaGuinea-BissauGuyanaHaitiHeard Island and McDonald IslandsHondurasHong KongHungaryIcelandIndiaIndonesiaIranIraqIrelandIsle of ManIsraelItalyIvory CoastJamaicaJapanJerseyJordanKazakhstanKenyaKiribatiKosovoKuwaitKyrgyzstanLaosLatviaLebanonLesothoLiberiaLibyaLiechtensteinLithuaniaLuxembourgMacao S.A.R., ChinaMadagascarMalawiMalaysiaMaldivesMaliMaltaMarshall IslandsMartiniqueMauritaniaMauritiusMayotteMexicoMicronesiaMoldovaMonacoMongoliaMontenegroMontserratMoroccoMozambiqueMyanmarNamibiaNauruNepalNetherlandsNew CaledoniaNew ZealandNicaraguaNigerNigeriaNiueNorfolk IslandNorth KoreaNorth MacedoniaNorthern Mariana IslandsNorwayOmanPakistanPalauPalestinian TerritoryPanamaPapua New GuineaParaguayPeruPhilippinesPitcairnPolandPortugalPuerto RicoQatarRepublic of the Congo (Brazzaville)RomaniaRussiaRwandaRéunionSaint BarthélemySaint HelenaSaint Kitts and NevisSaint LuciaSaint Martin (Dutch part)Saint Martin (French part)Saint Pierre and MiquelonSaint Vincent and the GrenadinesSamoaSan MarinoSao Tome and PrincipeSaudi ArabiaSenegalSerbiaSeychellesSierra LeoneSingaporeSlovakiaSloveniaSolomon IslandsSomaliaSouth AfricaSouth Georgia/Sandwich IslandsSouth KoreaSouth SudanSpainSri LankaSudanSurinameSvalbard and Jan MayenSwedenSwitzerlandSyriaTaiwanTajikistanTanzaniaThailandTimor-LesteTogoTokelauTongaTrinidad and TobagoTunisiaTurkmenistanTurks and Caicos IslandsTuvaluTürkiyeUgandaUkraineUnited Arab EmiratesUnited Kingdom (UK)United States (US)United States (US) Minor Outlying IslandsUnited States (US) Virgin IslandsUruguayUzbekistanVanuatuVaticanVenezuelaVietnamWallis and FutunaWestern SaharaYemenZambiaZimbabweSubjectYour MessageSend Inquiry